This plant has a capacity of 200 tpd of sponge iron, and the reactors are approximately 2.5 m in diameter and hold approximately 15 t of ore in a 1.5-m-deep bed. The reactors in the more recent plants are 5.4 m in diameter and 15 m high. Design capacity is approximately 1900 tpd of sponge iron having an average reduction of …
Kiln Girth Gear Spring Plate Assembly, Cooler Girth Gear Spring Plate Assembly as per Popuri Engineering, ITC Design for Sponge Iron Plant DRI. 50 TPD Sponge Iron Plant, 100 TPD Girth Gear Spring Plate, 350 …
Sponge iron plant rotary kiln and cooler list of machinery spare parts and casting and forging technical procurement specifications budgetary cost for coal based, gas based, electric based sponge iron plant for 50 TPD, 75 TPD, 100 TPD, 150 TPD, 175 TPD, 200 TPD, 300 TPD, 350 TPD, 500 TPD, 600 TPD ... per Popuri Engineering Design. Bearing ...
The geometry of rotary kiln of sponge iron process is developed using GAMBIT 2.4.6. Dimensions of kiln are 80 m length and 4 m internal diameter. The kiln …
Piyali Group Corporation is the proud designer and manufacturer of best-in-class 350 TPD KILN SPARES parts for Sponge Iron Steel Plant. Our products perform a variety of functions in many factories and industries. 350 TPD (tonnes per day) is the capacity of the kiln, or the quantity of material that is capable of handling in a single day in the Rotary …
Major Equipment Layout and process Flow in a Typical 500 TPD Sponge Iron (DRI)Plant. ... temperature profile is monitored through thermo couple mounted on the entire Kiln length of 80 m for the studied 500 TPD Kiln (which may vary as per design and capacity). Up to 30–40% of kiln length from feed end side, is called as pre-heating zone.
scaling up of the T1SCO Direct Reduction (TDR) process to units of 300 to 400 tpd capacity, it was thought necessary to explore some of the fundamental aspects of material flow in a rotary kiln. ... encing the flow of materials in sponge iron rotary kilns. B In rotary kiln based direct reduction processes, it is essen- ... model design equation ...
4.1 Direct Reduction of Iron Production Using Solid Coal 39 4.2 Direct Reduction of Iron Production Using Coal Gasification 43 4.3 Direct Reduction of Iron Production Using Gas Route 49 4.4 Hydrogen Use in Indian Iron and Steel Sector 54 5.0 Conclusion 57 Technology Vendors – Energy-efficient Equipment and Systems 60 References 65
Sponge Iron Plant Rotary Kilns & Rotary Cooler Dryer Drum Supporting Roller Assembly Manufacturers, supplier and exporter in India. ... 100 TPD, 350 TPD, 300 TPD, 200 TPD, 175 TPD, 500 TPD and 600 TPD capacity as per customer design. We have supplied so many materials in domestic and International market. Domestic Odisha, Raipur, Raigarh ...
The present paper deals with 2D CFD model of rotary kilns employed in sponge iron process. Using this model the effects of variations of input parameters, such as angle of inclination, number of ...
100 TPD Cooler Girth Gear in Sponge Iron Plant. The 100 TPD cooler girth gear is an important component in the rotary kiln system of a sponge iron plant. A 100 TPD cooler girth gear in a sponge iron plant is a girth gear that powers a sponge iron plant's cooler portion with a production capacity of 100 tonnes per day. The cooler machine is ...
KSPCL has set up 04 nos. DRI kilns of 100 TPD each at its sponge iron production unit. Annual sponge iron production is ~120000 TPA. Each of the kilns generates ~25000 Nm3/hr of high temperature flue gases. The temperature of flue gases from the kiln leaving After Burner Chamber (ABC) is at ~950-1000 deg C.
OEM Manufacturer of 100 TPD Sponge Iron Plant Kiln & Cooler Spare Part - Kiln Pinion with Shaft Assembly For 50 Tpd, 100 Tpd, 350 Tpd, Sponge Iron Plant- New Delhi, India, Piyali Group Kiln Girth Gear Supplier- Kiln Spare Parts Manufacturer,Ghaziabad (India), Rotary Kiln Parts Spring Plate Assembly Girth Gear with Latest Price in Ghaziabad, …
4.0 Potential Low-carbon Technology Options for Indian Direct Reduction of Iron Sector. 4.1 Direct Reduction of Iron Production Using Solid Coal. 4.2 Direct Reduction of Iron …
The ASL Sponge Iron unit at present consists of one rotary kiln of 500 TPD and the flue gas generated from the kiln is about 120,000 Nm3/hr at 950-10000C. Flue gas with high heat content is generated in the Rotary kiln in the Sponge iron plant during conversion of Iron Ore into Sponge Iron. The entire gas coming out from After Burning Chamber ...
The literature discussed above is based on CFD analysis of rotary kiln of cement plant. As the focus of the present work is to study the kiln of sponge iron process, literature related to it is discussed here: Prasad and Ray [9] simulated flow pattern of air using FLUENT software in rotary kiln of a typical 100 tpd sponge
This time we introduce a new design sponge iron rotary kiln energy comprehensive utilization system, no matter from the sponge iron kiln design, or the improvement of production links, make the sponge iron manufacturing process energy utilization rate has been improved. Sponge Iron Uses In Many Fields. Sponge iron is also known as direct ...
Piyali Engineering Corporation is the best and top level manufacturer supplier and exporter of Sponge Iron Plant Equipment (DRI) Rotary Kiln Mechanical Machinery and spare parts upto 900 TPD Plants. All machinery spare parts capacity 50 TPD, 75 TPD, 100 TPD, 200 TPD, 300 TPD, 350 TPD, 500 TPD, 600 TPD, 650 TPD and 900 TPD Sponge Iron …
We are fabricating kiln shell and kiln tyre as per provided design by client and technical specifications for capacities (DRI Sponge Iron plant – 50 TPD, 75 TPD, 100 TPD, 200 TPD, 300 TPD, 350 TPD, 500 TPD, 600 TPD, 650 TPD and 900 TPD) and Cement Plant ( upto 18000 TPD).
KILN SLIP RING ELECTICALS SPARES We are a leading Manufacturer of sponge iron kiln slip rings carbon brush holders, carbon brush for kiln slip rings, carbon brush holders, carbon brush holder for 100 -300 tpd kiln slipring, carbon holder for 500 tpd kiln slip ring and carbon brush holder assembly for kiln slipring from Kolkata, India.
Sponge Iron Manufacturers Association (SIMA) in association with BEE, Ministry of Power, ... As per design of experiment Back Flow Mt/day 1.00 1.00 No Change Fe(M) ... 2004 3 x 50 TPD Sponge Iron (DRI) Kilns 2007-2010 2 x 23 m 3 Micro Blast Furnace 2010-2011 Cold Briquetting Unit 2017-2018 6 MW Power Plant based on WHRB & AFBC
600/650 tpd sponge iron projects. name of the client. m/s gallantt ispat limited. capacity. 1 x 600 tpd. location. gorakhpur. ... services for the alignment of kiln, cooler and maintenance of other ... design & developed by ...
plants of 300 to 500 tpd capacity, a need was felt to under- stand some of the fundamental aspects of material flow in rotary kilns. The present study, on cold models, was under- …
Our rotary kilns are known to produce sponge iron rich in metallic iron (pure iron) with consistent chemical and physical characteristics which give steelmakers the needed …
In Sponge Iron plants, it is observed that a good amount of heat energy is expelled out of kiln in the form of waste gases; more over an extra amount of electrical energy is given via forced draft fan to reduce the heat content of the flue gases for the environmental concern.
We are experienced in all aspects of a project: design, supply, setup and running of plants of all sizes. ... 600/650 TPD SPONGE IRON PROJECTS. View other projects. Professionals Behind. Know our team, engineers and architects behind our construction team. ... SERVICES FOR THE ALIGNMENT OF KILN, COOLER AND MAINTENANCE …
Satya Power & Ispat Limited (SPIL) is one of the well established and aggressively growing limited company, which has captured a substantial market of Sponge Iron, M.S. Billets and Washed Coal in the Central India within a short span of time. Established in 2003 with a single Kiln of 30,000 MT per year, our current production capacity is 300 TDP.
The first 100 TPD Kiln and Cooler Assembly was manufactured in 1991 is still working at 110% capacity. Simplex has manufactured several 100/350/500 TPD Kiln and Cooler sets. The quality of equipments supplied by Simplex is much superior which increases production by reducing down time of Sponge Iron Plant.
Highlights Present work deals with two design modifications proposed for sponge iron plant. First design accounts for preheating of kiln air using waste gas exiting from ESP. For second design water is heated using hot sponge iron to preheat rotary kiln air. A model is developed to compute coal demand of process based on different factors. …
SIPL is operating 4 x 100 TPD Direct Reduced Iron Rotary Kilns for production of 2000 TPA Sponge Iron at Purulia, using the proven German SL/RN technology. Sponge Iron, also known as Direct Reduced Iron is produced from Hematite Iron ore (5 to 18 mm size) by removing the oxygen by direct reduction process using non coking coal as the fuel …